Bridgefoam Neolon expansion joint filler

Made from Neolon XPE, a durable cross-linked polyethylene closed cell foam, widely used by the biggest Bridge Construction, Concreting and Mining Industries in Australia.

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Features

Excellent mechanical Strength

Neolon XPE foam may be a lower density foam but it's ability to expand, contract and recover under heavy loads has been proven in many road and bridge construction projects.

Fire Retardancy

Third party testing resulted in a spread of flame index of 0/10, a heat evolved index of 0/10 and a smoke developed index of 2/10. We even have a case study of Neolon XPE being used underneath hot bitumen.

Long-Lasting

Neolon XPE was tested for accelerated weathering at UNSW. No evidence of significant changes in the mechanical properties after being exposed to accelerated weathering conditions for an approximated equivalence of 20-years real-life, outdoor aging.
a close up photograph of the Neolon XPE cut into a length of compression joint for bridge construction, you can see the cells of the foam

Technical Specifications of Neolon XPE (Crosslinked Polyethylene)

Testing & Conformance

JIS K-6767(Japanese Industrial Standards)
ASTM D 3575 (International)
VicLabs - Independent Testing Australia
ISO 8302.1991 (Thermal Resistance Values)

Icon

property

Result

Icon that represents density
Density (kg/m3)
25kg/m3
Icon that represents operating temperature
Total Thermal Resistance (R-Value)
(With bonded foil face)
0.546m²K/W @ 20mm thick
0.28m²K/W @ 10mm thick
Icon that represents sound absorption
Sound Transmission Loss
-30dB @ 100Hz
-5dB @ 630Hz
-27dB @ 2000Hz
-23dB @ 5000Hz
Icon that represents hardness
Indentation Hardness
13 JIS Type C
Icon that represents water absorption
Water Absorption (g/cm2)
(Foam is submerged underwater for 48 hours)
0.00009g/cm2
Icon that represents buoyancy
Buoyancy (kg/m3)
973kg/m3
Icon that represents operating temperature
Operating Temperature
(Without distortion of the foam)
Minimum: -70, Maximum +189 Degrees Celsius (melting point)
Icon that represents dimensional change
Dimensional Change
(After temperature cycling and chemical submersions)
Length -2%, Width +0.5% (22 hours at 70 Degrees Celsius)
-1.35% (Heat cycled -30 to +65 Degrees Celsius)
-1.4% (14 days under high octane fuel)
-0.01% (30 days under 5% Bilge Cleaner Solution)
Icon that represents tensile strength
Tensile Strength
210 KPa
Icon that represents tear strength
Tear Strength
125 KPa
Icon that represents tensile strength
Elongation
(length @ break)
185% Length
134% Thickness
Icon that represents compression strength
Compression Strength
(Compression Deflection)
(Force required to compress 25% of a 25mm thick cylinder foam piece)
37KPa
Icon that represents compression
Compression Set
(Percentage of the original thickness after being compressed 50% for 72 hours and then recovered for 24 hours)
11%

Chemical Resistance testing of Neolon XPE (Crosslinked Polyethylene)

Test results are from a NATA accredited laboratory

Chemical

Weight Change

Dimension Change

Buoyancy Change

Compliance

10 temperature cycles and Hi Octane Petroleum (7 Days)
-6%
-1.4%
+2.73% (Day 1)
-6.17% (Day 7)
Yes
100mm under crude oil (14 Days)
+5%
+0.5%
0%
Yes
100mm under marine fuel oil (grade C) (14 Days)
+3.5%
+0.8%
+1.11%
Yes
100mm under diesel oil (14 Days)
+4%
+0.2%
-1.84%
Yes
100mm under high octane petroleum (14 Days)
+2%
+6%
+2.22%
Yes
100mm under kerosene (14 Days)
+1%
+5%
+2.73%
Yes
Bilge Cleaner 5% (30 Days)
-1%
0%
-0.57%
Yes
Petrol (30 Days)
+6%
+13%
-4.49%
Yes
Oil (30 Days)
+8%
+0.8%
-2.24%
Yes

Standard Purchasing Options for Bridgefoam Neolon expansion joint filler

Colours

Medium Grey

Filler Standard Sizing

Width/Height

Length

Quantity

StickyBack Available

20 x 20mm
2400mm
60, 480, 5760 pack
Yes
30 x 30mm
2400mm
40, 200, 2600 pack
Yes
40 x 40mm
2400mm
30, 150, 1500 pack
Yes
50 x 50mm
2400mm
24, 96, 960 pack
Yes
60 x 60mm
2400mm
20, 80, 640 pack
Yes
70 x 70mm
2400mm
17, 51, 459 pack
Yes
80 x 80mm
2400mm
15, 45, 360 pack
Yes
90 x 90mm
2400mm
13, 26, 286 pack
Yes
100 x 100mm
2400mm
12, 24, 240 pack
Yes

Dimensional Drawing

L = Length, W = Width, T = Thickness

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