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Foam Packaging

Protect your valuable, fragile or unique products from damage with PJ Bowers range of foam packaging materials, designed and produced to your requirement.

Why PJ Bowers for Foam Packaging?

variety of foam sheets

Range of Foam Materials

PJ Bowers large range of high quality closed cell foam materials suitable for foam packaging include EPE, Ethafoam, Neolon XPE, Neofoam PE and EVA as well as Zotefoams Plastazote and Evazote foams, all available in different densities and colours.
PJ Bowers has optimum foam material for your custom packaging needs.
CNC router, cutting foam

Manufacturing Capability

Our unrivalled manufacturing capability includes CNC knife, wire and water cutting, CNC routing, buffing, welding and laminating equipment.
This wide range of production machinery allows the creation of intricate packaging solutions to suit the most complex of needs.
A thermo laminating or butt welding machine in action.

Thermo-Laminating

Our unique ability to thermo-laminate materials can produce block foam up to 300mm in thickness from 2.4m x 1.2m sheets.
This production technique laminates the foam materials seamlessly into one solid piece, ideal for safeguarding large industrial products which require enhanced security and robust physical characteristics, far surpassing the capabilities of standard foam packaging solutions.
A CNC knife cutting machine in action

Unrivalled Expertise

No matter your product requirement; basic, complex or extensive, PJ Bowers provides the expertise, precision and quick turn-around you expect.
By utilising the full range of services PJ Bowers provides as a one-stop-shop, you can maximise quality and efficiencies while minimising costs.

Types of foam packaging

Ethafoam cut and designed as secure, cushioned packaging for a sensitive hard drive electronic

Standard Packaging

Standard packaging is commonly produced from a closed cell EPE foam or open cell 29-400 foam and generally used for single-use, low value products such as promotional items or gifts, or items which are not removed from their packaging often.
variable depth foam insert inside case

Premium Packaging

Premium packaging uses different materials such as Ethafoam, Neolon XPE or our Neofoam PE and EVA foams which provide greater protection.
Premium packaged products are generally of higher value and used regularly during their lifecycle meaning the foam packaging needs higher structural integrity.
Products commonly needing premium packaging include fragile or sensitive items such as glass measuring instruments, small electronic or consumer goods such as drones or monitors or high quality display samples.
various cases and foam packaging designs

Engineered Packaging

Engineered packaging is similar to our premium packaging in the use of materials but is more complex in its design and function.
Products using engineered packaging include sensitive laboratory, testing and electronic equipment as well as medical devices and high value products.