EPE Foam

EPE is a popular foam for packaging and marine buoyancy.

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Features & Benefits of EPE Foam

• Cushioning and shock absorption - Excellent packaging foam.
• Lightweight - Doesn't unnecessarily increase packaging weight.
• Water resistant - Great material protection from moisture.
• Non toxic, no odour and food safe - Perfect for food packaging.
• Vibration reduction - Good for transport packaging.
• Easy to work - Not difficult to cut and shape without specialised tools.
• Buoyancy *white EPE only - Approved for recreational vessel use.
• Cost effective - Approximately 36% cheaper than other foams per cubic meter.

What is EPE used for?

image of router foam pieces used for sensitive electronics packaging

Protection

PJ Bowers EPE packaging foam provides cushioning and impact protection as well as vibration and abrasion protection when packing, handling and transporting goods that are prone to damage, fragile or valuable such as electronics, glass wear, lighting and promotional products.
image of EPE foam in rectangular slabs to be used in marine applications to ensure buoyancy and floatation of boats

Buoyancy and Floatation

EPE foam is commonly used as low cost marine floatation in recreational vessels in voids such as hulls and under seating.

Technical specifications of EPE (Expanded Polyethylene Foam)

Icon

property

Result

Icon that represents density
Density (kg/m3)
18kg/m3 +- 1.5
Icon that represents hardness
Indentation Hardness
10 HRA
Icon that represents water absorption
Water Absorption (g/cm3)
(Foam is submerged underwater for 48 hours)
<0.01 g/cm3
Icon that represents buoyancy
Buoyancy (kg/m3)
973kg/m3
Icon that represents operating temperature
Operating Temperature
(Without distortion of the foam)
Minimum: -70, Maximum +80 Degrees Celsius
Icon that represents dimensional change
Dimensional Change
(After temperature cycling -30 to +65 degrees Celsius)
Length -0.4%, Width -0.4%
Icon that represents tensile strength
Tensile Strength
>3.2Mpa
Icon that represents tear strength
Tear Strength
>2.4kg/cm2
Icon that represents tensile strength
Elongation
(length @ break)
>120%
Icon that represents compression strength
Compression Strength
(Compression Deflection)
(Force required to compress 25% of a 25mm thick cylinder foam piece)
0.52 - 1.6kg/cm2
Icon that represents compression
Compression Set
(Percentage recovery of the original thickness after being compressed 50% for 22 hours and then recovered for 24 hours)
>80%

Chemical Resistance testing of EPE (Expanded Polyethylene Foam)

Test results - VicLabs Pty Ltd - Life Boat Material

Chemical

Weight Change

Dimension Change

Buoyancy Change

Compliance

10 temperature cycles and Hi Octane Petroleum (7 Days)
+8%
-2.6%
-0.34% (Day 1)
-3.65% (Day 7)
Yes
100mm under crude oil(14 Days)
+1.5%
+0.5%
-0.71%
Yes
100mm under marine fuel oil (grade C)(14 Days)
+5.5%
+0.7%
-2.69%
Yes
100mm under diesel oil(14 Days)
+4%
+0.2%
-1.84%
Yes
100mm under high octane petroleum (14 Days)
+7%
0%
-3.49%
Yes
100mm under kerosene (14 Days)
+7%
0%
-3.49%
Yes
Bilge Cleaner 5% (30 Days)
+0.7%
+0.2%
-3.45%
Yes
Petrol (30 Days)
+5%
+0.5%
-2.59%
Yes
Oil (30 Days)
+7%
+0.3%
-3.35%
Yes

Standard Purchasing Options for EPE (Expanded Polyethylene Foam)

Colours

White, Black (Black is not suitable for outdoor or marine use)

Standard Thicknesses

25mm ,50mm, 100mm

Density

Standard Size

Weight @ 100mm Thick

18kg/m3
2400mm (length) x 1200mm (width)
5.2Kg
18kg/m3
2000mm (length) x 1000mm (width)
3.6Kg

Dimensional Drawing

L = Length, W = Width, T = Thickness
A dimension drawing showing the standard sizing of the foam sheet

Downloads

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