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Custom Foam Inserts

We are a leading specialist in custom foam inserts and custom case inserts. With over 25 years of experience, PJ Bowers offers cost effective precision machined foam inserts using advanced CNC technologies.

Features & Benefits

Material Options

PJ Bowers wide range of material options including high quality Neofoam PE and EVA, Zotefoams Plastazote and Evazote, EPE and Neolon XPE as well as application specific materials such as polypropylene and ABS, all available in multiple colour options, to fulfill any level of customer requirement.

High Precision

Through a combination of superior quality materials, state-of-the-art machinery and, most importantly, the best people, PJ Bowers consistently delivers precision manufactured products within strict tolerances to the highest quality.

Functionality

Protection, organisation and durability are the key functions of custom foam inserts. PJ Bowers have designed thousands of cases for just about every application and are experts in material selection and case design to keeping your product protected and undamaged.

Customisation

PJ Bowers end-to-end process provides full product design and rapid process prototyping capability to assist clients in designing and testing their desired product allowing quick changes and alterations to any design.
a very fine tolerance router foam insert inside a protective case, it seems to have a few layers to vary the depth throughout the case

Custom Foam Inserts & Case Inserts Applications

PJ Bowers provide a variety of custom foam solutions carefully designed to secure your equipment or product manufactured from high quality materials such as Polyethylene Foam (PE foam), Expanded Polyethylene Foam (EPE foam) and open cell foam. Our case inserts guarantee the integrity of your item.

Fit for purpose Designs

PJ Bowers has over 25 years of experience designing and manufacturing thousands of foam inserts for a variety of industries and applications. Our high quality case inserts are designed and can be manufactured to fit any case, box or packaging as required. We have a dedicated team of engineers and product designers committed to transforming your vision into a cost-effective, functional and high-quality foam solution.

Small and Large Scale Manufacturing

Our state-of-the-art production facility spans over 800m2 of manufacturing, warehouse, assembly and office space with all the equipment to produce orders from small one-off jobs to large scale projects at extremely competitive pricing, with guaranteed quality and reliability.
Need more information about our custom foam inserts? Contact us through the details below.