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Tool Control Foam Solutions

We are a leading specialist in tool control foam solutions and foam case inserts, with over 25 years of experience in the industry. Our efficient designs are custom made for your tool kit and are available for a large range of applications.

The best solution for your Tool Box Foam Insert.

We have an extensive portfolio of customised tool control foam inserts for toolboxes, cases and cabinets, supplied for hundreds of different industries.

Leading Tool Control Manufacturer in Australia.

PJ Bowers is a leading supplier of customised tool control solutions for aerospace, mining, energy, construction and defence industries. With over 25 years of experience designing and manufacturing custom toolbox foam inserts, we offer superior service, high-quality products and extremely competitive pricing.

Visual Tool Control – Tool Shadowing foam

We specialise in the manufacturing of custom-cut foam inserts specifically designed for your tool storage. Using high-quality Polyethylene Foam with a contrasting top layer (Hard Plastic Top or Soft Foam Top), our inserts not only provide superior protection for your tools but also make it easy to identify at a glance if any tools are missing, ensuring optimal tool control and preventing Foreign Object Damage (FOD).

Why implement Tool Control?

Our tool control foam is the ideal solution for your tool kit. We can custom manufacture it to any requirement, whether it’s a case, cabinet or tool box. Our product guarantees an improvement to your workflow, offering superior protection and presentation as well as minimising time and money wasted on labour and tool replacements.

Whether you require multi-layer removable trays for a case or a single full-size insert for a cabinet, our manufacturing capabilities allow us to create a tailor-made solution for your exact needs.

tool-control-3

1. Reduce time identifying which tools are missing from the kit.

2. Abide to the requirements of CASR/EASA Part 145 regulations.

3. Minimise time and reduce labour wasted when searching for a tool.

4. Helps to prevent Foreign Object Damage (FOD).

5. Improve workflow with a clean and professional toolkit.

6. Minimise the cost of replacing missing or damaged tools.

Ultimate

Custom Cut Tool Control + Laser Etching

Taking a step further to enhance your tool control solution, we offer a custom cut tool control + laser etching part number identification service for both our foam inserts and your equipment.

  • Adding part numbers to each cut-out for identification.
  • Adding the tool specifications on the foam insert, e.g. socket sizes.
  • Adding a custom name or tag to each tool.

Standard

Custom Cut Tool Control

Through our dedicated CAD Software, we can digitise your tools to ensure a perfect fit and the best toolkit design for the available space. After the design’s approval, we proceed to manufacturing on one of our CNC Routers, providing a superior finish for your tool kit.

  • Dual Color Shadow Foam – High density Polyethylene Foam
  • Custom design and manufacturing with CAD/CAM capabilities.
  • Optional Hard Plastic Top or Hard Plastic Base for further protection.

Budget

DIY EPE Foam – Build your own tool control.

Do It Yourself Tool Box Foam – We supply an Easy Peel EPE Foam for you to build and cut your own Tool Control in three simple steps.

Step 1 - Trace

Organise tools on foam and trace them with a sharp blade.

Step 2 - Peel

Peel back the foam layers to create the cut out for each tool.

Step 3 - Place

Place tools in pockets and enjoy your DIY Tool Control.

Some of our work

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    Tool Control Foam Spec

    BudgetStandardUltimate
    Top layer spec

    Soft Foam TopHard Plastic Top
    Bottom Layer

    NoneHard Plastic Base
    Laser Engraving Part Number / Name

    Hard BaseHard TopTools
    1. Box / Drawer Dimensions (in mm)




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    2. Box / Drawer Dimensions (in mm)




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    3. Box / Drawer Dimensions (in mm)




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    4. Box / Drawer Dimensions (in mm)




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    5. Box / Drawer Dimensions (in mm)




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    6. Box / Drawer Dimensions (in mm)




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    7. Box / Drawer Dimensions (in mm)




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    8. Box / Drawer Dimensions (in mm)




    Number of drawers/trays


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    9. Box / Drawer Dimensions (in mm)




    Number of drawers/trays


    Approximate number of tools


    Additional Information


    Contact Information





    Pick-up or Delivery

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